AstroAnt
Program pages MIT Media Lab: AstroAnt MIT To The Moon To Stay: AstroAnt Payload
Overview
Section titled “Overview”A wheeled rover that lands on the Moon has to survive the descent, hold traction on loose regolith, and carry its own power and thermal control across a surface with no atmosphere to buffer either extreme. AstroAnt sidesteps all three problems by never touching lunar ground at all: it rides on the exterior of another spacecraft and inspects that spacecraft rather than driving on terrain. It is a magnetic-wheeled crawler carrying a thermopile, built by MIT Media Lab to ride on the top surface of Lunar Outpost’s MAPP rover and take contactless temperature readings of the rover’s radiator from several positions, so the thermal system can be monitored spatially rather than at fixed sensor points [1]. The concept behind it is a swarm of such small robots inspecting the external surfaces of larger spacecraft rather than the terrain those spacecraft stand on, and before flight it was tested on four NASA parabolic flights in 2021 that included lunar-gravity and zero-gravity parabolas, the only reduced-gravity test evidence held for the vehicle [1]. It flew mounted on MAPP, a 10 kg, 10 cm/s rover built by Lunar Outpost [3], itself a payload of Intuitive Machines’ IM-2 Athena lander.
The design space this occupies is well established on Earth, though not previously flown to the Moon: a small robot that trades a wheeled or legged undercarriage’s need for terrain traction for adhesion to a structure it was never meant to grip unaided. JPL’s line of limbed climbing robots answers that same problem with the microspine, an array of small hooked flexures that catches a rough surface’s own asperities rather than relying on friction or a preload the robot supplies. The four-limbed LEMUR IIb carried a gimbal-mounted ankle joint built to interface a JPL omnidirectional microspine gripper to the limb, giving the gripper passive compliance to an uneven rock surface and torque neutralization while stepping [10]. A microspine anchor mounted on LEMUR IIb was also shown decoupling a rotary percussive coring drill’s reaction load from the robot’s own mass entirely: the anchor gripped vesicular basalt at more than 150 newtons in any direction, survived over one hundred engage and release cycles, and cored 83 mm into basalt while inverted, upside down, a load path that a gravity-stabilized wheeled or legged rover cannot supply without carrying its own reaction mass [11]. The same hooked-tine principle was built into a rotary form, a wheel-shaped microspine array that let a small two-wheeled robot climb cinder-block walls at 25 cm/s, about five times faster than an earlier climbing robot, by holding each hook’s engagement angle between 30 and 45 degrees to maximize climbing force per unit of adhesion force; mounted on LEMUR IIb itself, the same rotary anchor supported more than 160 N against the robot’s 140 N weight, enough to walk inverted [12]. The same hooked-tine grip was also adapted to an asteroid gripper, where eighteen metal microspine suspensions generated close to 20 N of holding force against natural rock in a laboratory rig, aimed at surface gravity too weak for a wheel or foot to rely on friction at all [13]. JPL’s successor LEMUR 3 paired microspine grippers for a rock face inside a lava tube with gecko-adhesive grippers for a mock solar panel on the same four-limbed chassis, so the end effector, not the platform, was matched to the surface, though both demonstrations needed gravity offload to support the 35 kg robot [9]. Most recently, JPL has been remaking the microspine itself in bulk metallic glass, forming arrays of microscale metal spines and benchmarking their friction against acrylic, carbon fiber, aluminum and wood, work aimed at a spine that can survive vacuum, cold and radiation where a polymer flexure cannot [14]. A JPL summer-program prototype effort built a sixteen-mechanism omnidirectional microspine gripper and recorded its failure mode: an external load on the housing, as a drill would apply, changes the hook engagement angle and breaks an otherwise secure grip [15]. AstroAnt sits inside that same climbing-robot lineage but answers the attachment problem differently: rather than a spine array sized to catch a rock’s natural asperities, it uses magnetic wheels, because the surface it grips is not natural rock but a rover chassis its builder can choose to be ferromagnetic on purpose [1].
Nothing about the vehicle is autonomous in the way a free-ranging rover would need to be. It carries one sensor to several places on another machine that a fixed sensor could not reach, and the mission’s payoff is spatial coverage of a thermal measurement rather than any new locomotion capability applied to natural terrain. IM-2’s Athena lander touched down about 250 m from its intended site on 6 March 2025 and came to rest on its side in a crater at Mons Mouton near the lunar south pole; the solar panel orientation and the crater’s extreme cold meant the company did not expect the lander to recharge, and the mission was declared over the following day [5]. MAPP was trapped under that tipped lander with it, so AstroAnt’s own flight ended before its one instrument produced any published reading, the same outcome that also stopped the mission’s science drill from reaching regolith [5]. The design point AstroAnt represents, an inspection crawler for a structure a robot never needs to grip unaided, is therefore untested where a microspine gripper has been the answer on rock or an asteroid’s loose regolith [13].
Power and energy
Section titled “Power and energy”Not published. AstroAnt carries a battery, but its capacity, charging method and recharge interface do not appear in either MIT program page describing the vehicle [1], [2].
Thermal
Section titled “Thermal”Not published, which is a notable gap for a robot whose task is to sit on a radiator in lunar daylight and whose one instrument is a thermometer.
Compute and avionics
Section titled “Compute and avionics”Not published.
Autonomy
Section titled “Autonomy”Not described beyond the fact that the robot and a central station on the host vehicle communicate over Bluetooth Low Energy, with the station providing the path back to the ground [1]. Unlike the JPL climbing robots it otherwise resembles, which were built to negotiate an unknown rock face or panel edge with a human operator picking each foothold [9], AstroAnt is commanded from a station rather than negotiating its own path, consistent with a working surface that is a known, flat host chassis rather than an unstructured one.
Communications
Section titled “Communications”Bluetooth Low Energy between the robot and a central station carried on the host rover, with the station relaying through the host [1]. Data rate and range are not published. Lunar Outpost’s own account of the Voyage 1 mission describes its Stargate mission control software commanding MAPP within a total downlink allocation of about 6 megabits for transit and surface operations combined [6], the ceiling every payload’s telemetry, AstroAnt’s included, would have had to share.
Payload and instruments
Section titled “Payload and instruments”A single thermopile on the underside of the robot, giving contactless temperature readings of whatever surface it stands over [1]. The measurement it was flown to make was the performance of MAPP’s thermal radiator, sampled at several points across the radiator rather than at the one place a fixed sensor would occupy, which is the argument for making the sensor mobile at all [1].
Lunar Outpost markets MAPP itself as a general lunar roving platform meant to carry different payloads across different missions rather than a single-purpose rover, though its own product page gives no mass, power, payload capacity or performance figures to back that claim [4]; the mass and speed figures above come from the Media Lab’s own description of its host, not from Lunar Outpost [3]. The same product line, at a scale suited to a different payload, was built as the small rover carrying the Lunar Vertex mission’s PRISM magnetometer and imaging instruments to Reiner Gamma, chosen because distinguishing the competing origins of that site’s magnetic anomaly needed vector field measurements and close-up imaging at more than one point, which a fixed lander payload cannot provide [7]. That rover chassis, a variant of MAPP, was integrated with a four-sensor fluxgate magnetometer on a mast and a multispectral microscope, environmentally tested, and delivered to Intuitive Machines in January 2024 for a mission designed to run for one lunar daylight period, 10 to 13 Earth days [8]. Other lunar rover work in the corpus addresses the surface rather than the vehicle’s own deck. RASSOR 2.0 is a 66 kg excavator whose counter-rotating bucket drums cancel horizontal reaction force so that digging does not depend on traction, and whose custom actuators came in more than 50 percent lighter than off-the-shelf equivalents [17]. Its descendant IPEx took a common actuator design through a four-test qualification sequence, with the arm actuator surviving 1,402,223 input revolutions against a 337,000 revolution requirement [18]. The actuator-level record reports the same arm actuator at 1,402,223 motor revolutions with no failure, over four times the mission requirement, under a 2-sigma load [19]. Neither carries an inspection payload, and both were tested on regolith simulant on Earth. AstroAnt’s contribution sits at the opposite end of that product family from those larger derivatives: not a bigger rover carrying more instruments, but the smallest possible add-on riding on one.
Modes of operation
Section titled “Modes of operation”Not published.
Ground operations
Section titled “Ground operations”Not published beyond the communications path already described above. Lunar Outpost’s own account of the mission describes Stargate reaching a measured uptime of 99.998 percent while commanding MAPP within that same downlink allocation [6], the operating context AstroAnt’s own commanding depended on even though it never drove.
Technologies developed
Section titled “Technologies developed”The design point is the contribution: a small, magnetically adhering robot carrying a sensor, a radio and a battery, built to ride on and inspect another spacecraft rather than to traverse regolith [1]. Set against JPL’s climbing-robot work, the technology AstroAnt represents is narrow but distinct from what has flown before: microspine adhesion has been demonstrated on Earth in a linear form on a compliant ankle joint [10], as a drill anchor that reacts load independent of gravity [11], in a rotary wheel form on rough vertical walls [12], on an asteroid analog [13], on rock and a mock solar panel with an interchangeable end effector [9], and as microscale metal spines formed from bulk metallic glass [14], but none of that lineage has previously flown as a complete, self-contained inspection robot riding on the exterior of an operating spacecraft, which is what AstroAnt was built to be even though its flight opportunity did not let it operate.
What is not established
Section titled “What is not established”No peer-reviewed or conference account of AstroAnt’s own design exists; everything about the vehicle traces to two MIT Media Lab program pages, neither of which gives mass, size, battery capacity, drive speed, processor details, or thermal limits, and both report no results from the four parabolic flight campaigns cited as its only reduced-gravity testing [1], [2]. Because the host rover was never deployed, AstroAnt itself generated no flight data at all: everything above the level of its pre-flight design is unflown, and nothing in the corpus establishes how its magnetic-wheel adhesion would have performed in the lunar environment as opposed to on Earth. Reduced-gravity testing of the kind AstroAnt’s four parabolic flights represent is known to change results: parabolic flight tests of a wheel and soil both in lunar gravity showed net traction reductions of 20 percent or more and sinkage increases of up to 40 percent against Earth-based reduced-weight tests [16]. That work concerns wheel-soil interaction, which AstroAnt’s magnetic adhesion to a chassis does not involve, so it does not transfer to the vehicle’s own performance. NASA’s consolidated mobility test guidance likewise flags cone index gradient matching of lunar soil strength under a different gravity field as of uncertain validity, and is a set of recommendations rather than test data [20]. How that approach would compare on endurance, coverage or reliability to the microspine and limbed climbing approaches developed at JPL, none of which has flown either [9], [10], [11], [12], [13], [14], is not addressed by anything the corpus holds.
References
- MIT Media Lab To The Moon To Stay: AstroAnt. media.mit.edu/projects/astroant/overview
BibTeX
@misc{mitmedialabtothemoontostayastroant, title = {MIT Media Lab To The Moon To Stay: AstroAnt}, organization = {MIT Media Lab}, url = {https://www.media.mit.edu/projects/astroant/overview/} } - (2026). MIT To The Moon To Stay: AstroAnt Payload. tothemoon.mit.edu/astroant
BibTeX
@misc{mittothemoontostayastroant, title = {MIT To The Moon To Stay: AstroAnt Payload}, organization = {tothemoon.mit.edu}, year = {2026}, url = {https://www.tothemoon.mit.edu/astroant} } - (2026). MIT Media Lab To The Moon To Stay: Lunar Outpost MAPP rover. tothemoon.mit.edu/lunar-outpost-mapp-rover
BibTeX
@misc{mitmedialabtothemoontostaylunar, title = {MIT Media Lab To The Moon To Stay: Lunar Outpost MAPP rover}, organization = {tothemoon.mit.edu}, year = {2026}, url = {https://www.tothemoon.mit.edu/lunar-outpost-mapp-rover} } - (2026). Lunar Outpost: MAPP. lunaroutpost.com/mapp
BibTeX
@misc{lunaroutpostmapp, title = {Lunar Outpost: MAPP}, organization = {lunaroutpost.com}, year = {2026}, url = {https://www.lunaroutpost.com/mapp} } - (2026). Spaceflight Now: Intuitive Machines' IM-2 Moon mission ends with lander on its side. spaceflightnow.com/2025/03/07/intuitive-machines-im-2-mission-ends-wi...
BibTeX
@misc{spaceflightnowintuitive, title = {Spaceflight Now: Intuitive Machines' IM-2 Moon mission ends with lander on its side}, organization = {spaceflightnow.com}, year = {2026}, url = {https://spaceflightnow.com/2025/03/07/intuitive-machines-im-2-mission-ends-with-lander-on-its-side-on-the-moon/} } - (2025). Lunar Outpost: Lunar Voyage 1 Update. lunaroutpost.com/post/lunar-voyage-1-update
BibTeX
@misc{lunaroutpostlunar, title = {Lunar Outpost: Lunar Voyage 1 Update}, organization = {lunaroutpost.com}, year = {2025}, url = {https://www.lunaroutpost.com/post/lunar-voyage-1-update} } - Blewett, D. T., Halekas, J., Ho, G. C., Greenhagen, B. T., Anderson, B. J., Vines, S. K., Regoli, L., Jahn, J.-M., Kollmann, P., Denevi, B. W., Meyer, H. M., Klima, R. L., Cahill, J. T., Hood, L. L., Tikoo, S., Zou, X.-D., Wieczorek, M., Lemelin, M., Fatemi, S., Cox, A. L., Cooper, S. A. and Ames, W. F. (2022). Lunar Vertex: PRISM Exploration of Reiner Gamma
. Lunar and Planetary Science Conference, 1131. Source
BibTeX
@inproceedings{blewett2022lunarvertex, title = {Lunar Vertex: PRISM Exploration of Reiner Gamma}, author = {Blewett, David T. and Halekas, Jasper and Ho, George C. and Greenhagen, Benjamin T. and Anderson, Brian J. and Vines, Sarah K. and Regoli, Leonardo and Jahn, Jörg-Micha and Kollmann, Peter and Denevi, Brett W. and Meyer, Heather M. and Klima, Rachel L. and Cahill, Joshua T. and Hood, Lon L. and Tikoo, Sonia and Zou, Xiao-Duan and Wieczorek, Mark and Lemelin, Myriam and Fatemi, Shahab and Cox, Ann L. and Cooper, Scott A. and Ames, William F.}, booktitle = {Lunar and Planetary Science Conference}, number = {1131}, year = {2022}, url = {https://www.hou.usra.edu/meetings/lpsc2022/pdf/1131.pdf} } - Blewett, D. T., Halekas, J., Kollmann, P., Greenhagen, B. T., Denevi, B. W., Meyer, H. M., Klima, R. L., Vines, S. K., Waller, C. D., Cahill, J. T., Anderson, B. J., Regoli, L., Ames, W. F., Cooper, S. A., Cox, A. L., Ho, G. C., Jahn, J.-M., Hood, L. L., Tikoo, S., Zou, X.-D., Wieczorek, M., Lemelin, M., Fatemi, S. and Cloutis, E. A. (2025). The Lunar Vertex PRISM Payload: Updates and Plans
. Lunar and Planetary Science Conference, 1233. Source
BibTeX
@inproceedings{blewett2025prism, title = {The Lunar Vertex PRISM Payload: Updates and Plans}, author = {Blewett, David T. and Halekas, Jasper and Kollmann, Peter and Greenhagen, Benjamin T. and Denevi, Brett W. and Meyer, Heather M. and Klima, Rachel L. and Vines, Sarah K. and Waller, C. Dany and Cahill, Joshua T. and Anderson, Brian J. and Regoli, Leonardo and Ames, William F. and Cooper, Scott A. and Cox, Ann L. and Ho, George C. and Jahn, Jörg-Micha and Hood, Lon L. and Tikoo, Sonia and Zou, Xiao-Duan and Wieczorek, Mark and Lemelin, Myriam and Fatemi, Shahab and Cloutis, Edward A.}, booktitle = {Lunar and Planetary Science Conference}, number = {1233}, year = {2025}, url = {https://www.hou.usra.edu/meetings/lpsc2025/pdf/1233.pdf} } - Parness, A., Abcouwer, N., Fuller, C., Wiltsie, N., Nash, J. and Kennedy, B. (2017). The LEMUR 3 Limbed Climbing Robot
. IEEE International Conference on Robotics and Automation. Source
BibTeX
@inproceedings{parness2017lemur, title = {The LEMUR 3 Limbed Climbing Robot}, author = {Parness, Aaron and Abcouwer, Neil and Fuller, Christine and Wiltsie, Nicholas and Nash, Jeremy and Kennedy, Brett}, booktitle = {IEEE International Conference on Robotics and Automation}, pages = {5467-5473}, publisher = {IEEE}, address = {Singapore, Singapore}, year = {2017}, doi = {10.1109/icra.2017.7989643}, abstract = {This paper introduces a new four-limbed robot, LEMUR 3, that has demonstrated climbing on cliff faces and smooth glass. Each limb on the robot consists of seven identical actuators in a serial chain. Each limb terminates in a single axis force sensor that allows various end effectors to be mounted and connected to the robot's power and communication system. Microspine grippers were used for climbing the rocky surface and gecko adhesive grippers were used for the glass solar panels. All other hardware and much of the software was common for the two demonstrations. The robot's mechanical, electrical, and software systems, various gripping devices, and field demonstrations are described. Limbed mobility is of interest to JPL and NASA because of its potential to access extreme terrain, including that on Mars and in microgravity environments.} } - Thatte, N. (2011). Design of a robotic ankle joint for a microspine-based robot. ntrs.nasa.gov/citations/20150006580
BibTeX
@misc{thatte2011design, title = {Design of a robotic ankle joint for a microspine-based robot}, author = {Thatte, Nitish}, year = {2011}, url = {https://ntrs.nasa.gov/citations/20150006580}, abstract = {Successful robotic exploration of near-Earth asteroids necessitates a method of securely anchoring to the surface of these bodies without gravitational assistance. Microspine grip- per arrays that can grasp rock faces are a potential solution to this problem. A key component of a future microspine-based rover will be the ankle used to attach each microspine gripper to the robot. The ankle's purpose is twofold: 1) to allow the gripper to conform to the rock so a higher percentage of microspines attach to the surface, and 2) to neutralize torques that may dislodge the grippers from the wall. Parts were developed using computer aided design and manufactured using a variety of methods including selective laser sintering, CNC milling, and traditional manual machining techniques. Upon completion of the final prototype, the gripper and ankle system was tested to demonstrate robotic engagement and disengagement of the gripper and to determine load bearing ability. The immediate application of this project is to out t the Lemur IIb robot so it can climb and hang from rock walls.} } - Parness, A., Frost, M., Thatte, N. and King, J. P. (2012). Gravity-independent mobility and drilling on natural rock using microspines
. IEEE International Conference on Robotics and Automation. Source
BibTeX
@inproceedings{parness2012gravity, title = {Gravity-independent mobility and drilling on natural rock using microspines}, author = {Parness, Aaron and Frost, Matthew and Thatte, Nitish and King, Jonathan P.}, booktitle = {IEEE International Conference on Robotics and Automation}, pages = {3437-3442}, publisher = {IEEE}, year = {2012}, doi = {10.1109/icra.2012.6224933}, abstract = {To grip rocks on the surfaces of asteroids and comets, and to grip the cliff faces and lava tubes of Mars, a 250 mm diameter omni-directional anchor is presented that utilizes a hierarchical array of claws with suspension flexures, called microspines, to create fast, strong attachment. Prototypes have been demonstrated on vesicular basalt and a'a lava rock supporting forces in all directions away from the rock. Each anchor can support >;160 N tangent, >;150 N at 45°, and >;180 N normal to the surface of the rock. A two-actuator selectively-compliant ankle interfaces these anchors to the Lemur IIB robot for climbing trials. A rotary percussive drill was also integrated into the anchor, demonstrating self-contained rock coring regardless of gravitational orientation. As a harder-than-zero-g proof of concept, 20mm diameter boreholes were drilled 83 mm deep in vesicular basalt samples, retaining a 12 mm diameter rock core in 3-6 pieces while in an inverted configuration, literally drilling into the ceiling.} } - Parness, A. (2012). Curb mounting, vertical mobility, and inverted mobility on rough surfaces using microspine-enabled robots.
. Conference on Robotics and Automation. Source
BibTeX
@inproceedings{parness2012curb, title = {Curb mounting, vertical mobility, and inverted mobility on rough surfaces using microspine-enabled robots.}, author = {Parness, Aaron}, booktitle = {Conference on Robotics and Automation}, publisher = {JPL Open Repository}, year = {2012}, url = {https://dataverse.jpl.nasa.gov/dataset.xhtml?persistentId=hdl:2014/43291} } - Berg, A. B. (., Merriam, E. G., Willig, A., Parness, A., Frey, T. and Howell, L. L. (2016). MICROSPINE GRIPPING MECHANISM FOR ASTEROID CAPTURE
. International Astronautical Congress. Source
BibTeX
@inproceedings{berg2016microspine, title = {MICROSPINE GRIPPING MECHANISM FOR ASTEROID CAPTURE}, author = {{Berg, Andrew B (355Z)} and Merriam, Ezekiel G and Willig, Andrew and Parness, Aaron and Frey, Tim and Howell, Larry L}, booktitle = {International Astronautical Congress}, publisher = {JPL Open Repository}, year = {2016}, url = {https://dataverse.jpl.nasa.gov/dataset.xhtml?persistentId=hdl:2014/45993} } - Bordeenithikasem, P., Carpenter, K. C., Hofmann, D. C., White, V. E., Yee, K. Y., Rizzardi, Q., Maher, J. and Maaß, R. (2025). Miniaturized Bulk Metallic Glass Gripping Structures for Robotic Mobility Platforms
. Aerospace Science and Technology. Source
BibTeX
@inproceedings{bordeenithikasem2025miniaturized, title = {Miniaturized Bulk Metallic Glass Gripping Structures for Robotic Mobility Platforms}, author = {Bordeenithikasem, Punnathat and Carpenter, Kalind C. and Hofmann, Douglas C. and White, Victor E. and Yee, Karl Y. and Rizzardi, Quentin and Maher, Jacob and Maaß, Robert}, booktitle = {Aerospace Science and Technology}, publisher = {JPL Open Repository}, year = {2025}, doi = {10.48577/jpl.oqxdqi}, abstract = {Advancements in bulk metallic glass thermoplastic forming unleash the potential to fabricate microscale metallic features with unparalleled precision and durability, i.e. microspine gripping structures for mobility platforms on planetary or in-space robots. Four designs of grippers were fabricated and rigorously tested. Coefficient of friction on four test surfaces were measured and compared to SiC paper and Velcro. The hardness and elasticity of the bulk metallic glasses make them a game-changer in the field, offering a superior alternative to conven tional nonmetallic grippers.} } - McKenzie, C. and Parness, A. (2011). Gripping mechanisms for microgravity and extreme terrain and vertical climbing micro ground vehicle
. AIAA SpaceOps Conference. Source
BibTeX
@inproceedings{mckenzie2011gripping, title = {Gripping mechanisms for microgravity and extreme terrain and vertical climbing micro ground vehicle}, author = {McKenzie, Clifford and Parness, Aaron}, booktitle = {AIAA SpaceOps Conference}, publisher = {JPL Open Repository}, year = {2011}, url = {https://dataverse.jpl.nasa.gov/dataset.xhtml?persistentId=hdl:2014/43443} } - Daca, A. (2023). Predicting Planetary Rover Mobility in Reduced Gravity Using 1-g Experiments
. Unpublished. Source
BibTeX
@phdthesis{daca2023predicting, title = {Predicting Planetary Rover Mobility in Reduced Gravity Using 1-g Experiments}, author = {Daca, Adriana}, journal = {Unpublished}, school = {Concordia University}, address = {Montreal, Quebec, Canada}, type = {PhD thesis}, month = {February}, year = {2023}, doi = {10.13140/rg.2.2.12718.28485}, abstract = {Traversing granular regolith, especially in reduced gravity environments, remains a potential challenge for wheeled rovers. Mitigating hazards for planetary rovers requires testing in representative environments, but direct Earth-based testing fails to account for the effect of reduced gravity on the soil itself. Here, experimental apparatus and techniques for reduced-gravity flight testing are used to systematically evaluate three existing Earth-based testing methods and develop guidelines for their use and interpretation: (i) reduced-weight testing, (ii) matching soil testing instrument response through soil simulant design, and (iii) granular scaling laws (GSL). \nExperimentation campaigns flying reduced-gravity parabolas, with soil and wheel both in lunar-g, have shown reductions in net traction of 20% or more and increases in sinkage of up to 40% compared to Earth-based testing methods (i) and (ii). Scaled-wheel testing, according to GSL (method iii) has shown better agreement with reduced-g tests (less than 10% error) and also tends to err on the side of conservative predictions. \nLimitations of GSL are investigated including a recently proposed cohesion constraint (that the wheel radius ratio must be the inverse of the gravity ratio) and the effects of wheel size and aspect ratio on GSL’s accuracy. It was found that the cohesion constraint can most likely be ignored for mildly cohesive soils such as lunar regolith. Limits on wheel sizes and aspect ratio variation are also proposed. \nThe application of GSL to planetary rover testing is demonstrated through two studies undertaken in collaboration with NASA’s Jet Propulsion Laboratory. One study compares wheel designs for a skid-steer lunar rover in single-wheel tests scaled by GSL, demonstrating that diagonal grousers improve turning performance without requiring larger wheels. The second study involves application of GSL to the design of two reconfigurable test platforms for evaluating steep-terrain mobility performance. \nAnother aspect of rover mobility testing—normal force control in single-wheel testbeds—is also investigated. An improved method for single-wheel testing, using a 4-bar mechanism, essentially eliminates normal force oscillations from frictional vertical sliders. \nFinally, guidelines for conducting and interpreting 1-g mobility tests for lunar rovers are presented, and potential avenues for future research are outlined.} } - Mueller, R. P., Smith, J. D., Schuler, J. M., Nick, A. J., Gelino, N. J., Leucht, K. W., Townsend, I. I. and Dokos, A. G. (2016). Design of an Excavation Robot: Regolith Advanced Surface Systems Operations Robot (RASSOR) 2.0
. ASCE Earth and Space Conference, 20210011366. Source
BibTeX
@inproceedings{mueller2016design, title = {Design of an Excavation Robot: Regolith Advanced Surface Systems Operations Robot (RASSOR) 2.0}, author = {Mueller, Robert P. and Smith, Jonathan D. and Schuler, Jason M. and Nick, Andrew J. and Gelino, Nathan J. and Leucht, Kurt W. and Townsend, Ivan I. and Dokos, Adam G.}, booktitle = {ASCE Earth and Space Conference}, number = {20210011366}, pages = {163-174}, institution = {NASA}, year = {2016}, doi = {10.1061/9780784479971.018}, abstract = {To continue on a sustainable and flexible path, NASA needs to address the challenge of collecting and moving large amounts of regolith at the destination. Acquiring the water resources on Mars will require mining significant quantities of regolith, and this is not possible with the state-of-the-art low mass excavation systems. Low gravity environments (Mars = 3/8G) and launch mass restrictions limit the traction and the resulting reaction force of the vehicle, making current terrestrial techniques impractical. This project addressed this challenge by developing a completely new technology that can mine large quantities of regolith on Mars. Recent measurements by the “Curiosity” rover on Mars have found that the regolith contains ~2% water by weight globally, ~4% in Jezero Crater (Human Architecture Team’s reference landing site), and much more at the poles. RASSOR 2.0 is a planetary excavator, which has a mass of 66 kg, with a 0.38 kg vehicle mass per kilogram, per hour of excavation rate and power usage of 4 W per kg of regolith excavation rate. A single RASSOR 2.0 can excavate a minimum of 2.7 metric tons of regolith per day. This is accomplished by using counteracting excavation forces on two opposing digging implements called bucket drums and an autonomous mining control system. This work has addressed several major research areas outlined in the NASA Technology Area (TA) 04 Robotics and Autonomous Systems and TA 07 Human Destination Systems roadmaps. This project started at Technology Readiness Level (TRL) 4 as a low fidelity “proof of concept” prototype which has successfully demonstrated basic regolith simulant excavation functionality in a lab-scale gravity off load test. The foundational technology described here was awarded US patent number: US 9027265 for a “Zero horizontal reaction force excavator” on May 12, 2015.} } - Schuler, J. M., Smith, J. D., Nick, A. J., Buckles, B. C., Dyas, J. E., Ortega, V. V., Cloud, J. M., Dokos, A. G., Zhang, E. L., Wang, J. J., Baron, M. A., Muller, T. J., Clark, C. J. and Howe, M. W. (2024). ISRU Pilot Excavator (IPEx) Technology Readiness Level 5 Design Overview
. AIAA AVIATION Forum and ASCEND, 20240008162. Source
BibTeX
@inproceedings{schuler2024isru, title = {ISRU Pilot Excavator (IPEx) Technology Readiness Level 5 Design Overview}, author = {Schuler, Jason M. and Smith, Jonathan D. and Nick, Andrew J. and Buckles, Bradley C. and Dyas, Jeffrey E. and Ortega, Victoria V. and Cloud, Joseph M. and Dokos, Adam G. and Zhang, Elizabeth L. and Wang, Jerry J. and Baron, Michael A. and Muller, Thomas J. and Clark, Casey J. and Howe, Musashi W.}, booktitle = {AIAA AVIATION Forum and ASCEND}, number = {20240008162}, institution = {NASA}, year = {2024}, doi = {10.2514/6.2024-4890}, abstract = {This paper details the mechanical and mechatronic design of the Technology Readiness Level (TRL)-5 In-Situ Resource Utilization (ISRU) Pilot Excavator (IPEx). IPEx is a robotic excavator designed for a technology demonstration of regolith mining in the lunar south pole region. The novel design uses pairs of counter-acting excavation tools called bucket drums, that dig at the same time in opposing directions to reduce the reaction force needed, thereby enabling mining with a small, low-mass, robotic system. IPEx builds on the prior work of the Regolith Advanced Surface Systems Operations Robot (RASSOR), which is the TRL-4 implementation of this concept. The TRL-5 IPEx subsystems that are discussed in this paper include: Regolith Delivery Subsystem (RDS), Mobility Subsystem (MS), Cameras and Dust Mitigation Subsystem (CDMS), and Thermal Control Subsystem (TCS). Each subsystem is described in detail with rationale for design selections. Dust tolerance is a key feature for IPEx, and this paper details a thermal control system with an actuated radiator cover and phase change material as well as camera modules with removable electrodynamic dust shields (EDS). Additional components such as actuators, wheels, and bucket drums are discussed in detail. Due to their complexity, the avionics and software subsystems will be discussed in a separate publication.} } - Clark, C. J., Smith, J. D., Nick, A. J., Ortega, V. V., Schuler, J. M., Dyas, J. E. and Lahl, J. (2025). Design and Testing of TRL5 IPEx Actuators
. IEEE Aerospace Conference, 20250000003. Source
BibTeX
@inproceedings{clark2025design, title = {Design and Testing of TRL5 IPEx Actuators}, author = {Clark, Casey J. and Smith, Jonathan Drew and Nick, Andrew J. and Ortega, Victoria V. and Schuler, Jason M. and Dyas, Jeffrey E. and Lahl, John}, booktitle = {IEEE Aerospace Conference}, number = {20250000003}, institution = {NASA}, address = {Big Sky, MT}, year = {2025}, url = {https://ntrs.nasa.gov/citations/20250000003}, abstract = {NASA is advancing In-Situ Resource Utilization (ISRU) by focusing on missions aimed at establishing sustainable infrastructure on the Moon and Mars. On the Moon, regolith serves as the most abundant resource. To support ISRU objectives, a 30-kg-class robot called ISRU Pilot Excavator (IPEx) is being developed to excavate 10,000 kg of lunar regolith during a future technology demonstration mission. IPEx uses novel excavation tools, called bucket drums, which are hollow cylinders with scoops staggered around the outside. Regolith is collected with the scoops and flows into the drum where it is captured by an internal baffle system. The excavator can then transport the regolith in the drum and reverse the direction of the drum rotation to dispense the regolith out. IPEx uses two sets of bucket drums that dig simultaneously in opposing directions and results in counteracting excavation forces. This combination of bucket drum excavation tools and counteracting excavation forces enables low mass robotic excavators to effectively dig in reduced gravity environments. This is a significant departure from terrestrial excavators that rely on high mass to produce tractive forces to counteract the forces of excavation. IPEx is made up of several custom actuators that all need to be verified for their intended application. This paper focuses on the initial design, testing and modifications of three actuators: the mobility actuator, the shoulder actuator, and the excavation actuator. Each actuator was tested under four separate test profiles: ambient motor characterization, hot and cold motor characterization, accelerated life test (ALT), and concept of operations (ConOps) test. The motor characterization tests enabled derivation of torque equations for each actuator to estimate output torque without implementing sensors. The accelerated life tests were successful for each actuator and verified the motors’ ability to survive the mission. For the ConOps test, only the bucket drum actuator performed a complete ConOps without the need to restart the test. Overall, the first series of testing resulted in various failure modes and minor design alterations for each actuator. The test results, failure modes, and design alterations are highlighted within this paper. This paper focuses on discussing the mobility, excavation, and shoulder actuator design, testing principles, and results that qualified it as a TRL 5 system.} } - Creager, C., Breckenridge, J., Johnson, K., Oravec, H., Moreland, S., Sobey, A. and McBryan, E. (2025). Best Practices for the Testing of Planetary Roving Vehicle Mobility Systems and Tires
. NASA, 20250003470. Source
BibTeX
@techreport{creager2025best, title = {Best Practices for the Testing of Planetary Roving Vehicle Mobility Systems and Tires}, author = {Creager, Colin and Breckenridge, John and Johnson, Kyle and Oravec, Heather and Moreland, Scott and Sobey, Alexander and McBryan, Emily}, number = {20250003470}, institution = {NASA}, year = {2025}, url = {https://ntrs.nasa.gov/citations/20250003470}, abstract = {NASA has an extensive history of conducting mobility testing on planetary tires, rovers, and mobility subsystems. This paper contains a summary of the best practices and lessons learned from past test approaches, as well as from relevant test methodologies external to NASA, with a focus on tires and mobility systems. It is intended to be a resource for future planetary rover developments. This document, which will be released in two phases, serves two objectives: 1) compile the existing knowledge of mobility related testing within NASA; and 2) identify major gaps in mobility related test needs and suggest potential paths forward. This first release of the document (early 2025) captures information based on the authors’ existing knowledge and an abbreviated literature review. A more thorough version will be released in late 2025 and will include more information on test methods external to NASA, as well as additional lessons learned through further investigations. The Lunar Terrain Vehicle (LTV) is used as case study to help identify major test needs; however, this document is intended to be applicable to a wide range of potential missions. Though no current mobility standards exist for the testing of planetary tires and mobility subsystems, future motive is to utilize the information from this whitepaper to guide the development of NASA mobility test standards.} }